FROTHPAK™ REFILL SYSTEMSMANUALManualINSTALL MANUAL | United States | COMMERCIAL/RESIDENTIAL 2014 EDITION
Dow Building SolutionsIntroduction The FROTHPAK™ Refill System is a polyurethane foam dispensing system for users who require large quantities of
Dow Building SolutionsSystem Density / Type “A” Tank Part# / Color “B” Tank Part# / Color17 Gallon System:1.75 Foam Sealant 1.75 Foam Insulation (Cla
Dow Building SolutionsPart# Output / Lbs. Min Nozzle Type Front / Back - Nozzle Color259212 Low / 2lbs. Min Caulking Green / Yellow259219 259
Dow Building SolutionsCAUTION:The contents of both tanks are pressurized with Fluorinated Hydrocarbons (HFC’s). The “A” tank contains polymeric isocy
Dow Building SolutionsSafety PrecautionsWARNING:The FROTHPAK™ cylinders contain isocyanate, hydrofluorocarbon blowing agent and polyols under pressure
Dow Building Solutions2.6 IngestionIf swallowed, give large amounts of liquids. DO NOT induce vomiting. Seek medical attention.2.7 Removal of Cured
Dow Building SolutionsSection 3System InstallationNOTE: Dry nitrogen is used for pressurizing the Refill System and is not supplied. It may be obtaine
Dow Building Solutions b) Attach the B side (blue) hose to the B side ball valve and make sure to keep the ball valve in the upward position
Dow Building Solutions 9. Connect an in-line on-off valve to the other end of each chemical hose. Verify that the arrow on each valve points aw
Dow Building Solutions5. Turn the right regulator stem clockwise to the proper pressure setting of the “B” tank (120160 psi – Do not go over 2
FROTHPAK™ Refill System Installation ...A1 Nitrogen Regulator Assembly...
Dow Building Solutions c) Now set the A and B side regulators to their initial pressure. Turn the handle clockwise to increase the pressu
Dow Building SolutionsThis chart is for the cone and fan type nozzles. Other specialty nozzles may have different elapsed paused times.2. To replace
Dow Building Solutions5. Let the foam cure (a minute or two) Look for an even tan color foam. Watch to see that it rises 3 or 4 times the origina
Dow Building SolutionsShut-down Procedure1. Remove the used nozzle by pushing down on the nozzle ejector.2. Apply petroleum jelly to the face of
Dow Building Solutions3. Verify that the nitrogen cylinder pressure using the center gauge of the nitrogen regulator assembly. The system WILL
Dow Building Solutions5. When ready for this, be sure the tank valves are closed on the empty tanks. Bleed off any pressure in the lines by pullin
Dow Building Solutions11. Reconnect the “A” on-off valve to the filter of the new “A” tank. Tighten with an adjustable wrench.12. Remove the filt
Dow Building Solutions9.4 System Pressurization1. Open the nitrogen bottle valve by turning the knob on top of the cylinder counter-clockwise. If
Dow Building Solutions3. Dispense chemicals in an appropriate container and examine the chemical streams. If the streams are equal, the probl
Dow Building Solutions25. Re-open the on-off valve located near the filter and allow the chemical to flow in an appropriate container. If the chemi
Section 5: INSTAFLO™ Gun Operation...13 5.1 Spraying ...
Dow Building SolutionsSection 12Ratios and Output*Using cone type nozzle with chemicals at 75°F (24°C). Do not increase pressure over 225psi. PRV set
Dow Building SolutionsSection 15Tank Heating15.1 UsageIn places where the FROTHPAK™ Refill System is used where the ambient temperature is below 65°F
Dow Building SolutionsThis control effectively regulates heating mantles, tapes and cords. Minitrol may also be used for small furnaces or ovens, hot
Dow Building Solutions unheated hoses. The only difference here is to make sure whenever checking the flow or purging an Arctic Pak hose make
Dow Building SolutionsSection 17 WarrantyThe Dow Chemical Company warrants only that the product shall meet its specifications. This warranty is in lie
Dow Building SolutionsNOTES27
In the U.S.The Dow Chemical Company Dow Building Solutions1605 Joseph Drive, 200 Larkin CenterMidland, Michigan 48674Technical Information: 1-866
Dow Building SolutionsINSTAFLO™GunIn-line On-offBall ValvesOn-off SwivelBall ValvesAnti-crossover Nozzle30 Ft. Double nut Chemical Hoses8 In. HosesP
Dow Building Solutions“A” Tank“B” TankChemicalFilterNitrogen HosesNitrogen Intake TankValvesTank ValvesChemicalFilterProtective Plug: Remove and savef
Dow Building SolutionsNitrogen Regulator AssemblyPressure GaugeNitrogen CylinderPressure Gauge“A” Tank“B” Pressure Regulator“A” Tank Nitrogen Hose(mar
Dow Building SolutionsPressure Gauge“B” Tank“B” Pressure Regulator“B” Tank Nitrogen Hose (mark hose ends with yellow & blue electrical tape)Plas
INSTAFLO™ GunSafetyTriggerAnti-crossoverNozzleNozzle EjectorA3
Dow Building Solutions(See page 3 for part numbers)Anti-crossover NozzlesFan Caulking Cone Pour CalibrationNozzle Opening Nozzle Opening Nozzle Openin
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