Dow FROTH-PAK Refill Systems Manuel d'utilisateur

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Page 1 - REFILL SYSTEMS

FROTHPAK™ REFILL SYSTEMSMANUALManualINSTALL MANUAL | United States | COMMERCIAL/RESIDENTIAL 2014 EDITION

Page 2 - Table of Contents

Dow Building SolutionsIntroduction The FROTHPAK™ Refill System is a polyurethane foam dispensing system for users who require large quantities of

Page 3

Dow Building SolutionsSystem Density / Type “A” Tank Part# / Color “B” Tank Part# / Color17 Gallon System:1.75 Foam Sealant 1.75 Foam Insulation (Cla

Page 4 - System Installation

Dow Building SolutionsPart# Output / Lbs. Min Nozzle Type Front / Back - Nozzle Color259212 Low / 2lbs. Min Caulking Green / Yellow259219 259

Page 5 - “B” Tank

Dow Building SolutionsCAUTION:The contents of both tanks are pressurized with Fluorinated Hydrocarbons (HFC’s). The “A” tank contains polymeric isocy

Page 6 - Nitrogen Regulator Assembly

Dow Building SolutionsSafety PrecautionsWARNING:The FROTHPAK™ cylinders contain isocyanate, hydrofluorocarbon blowing agent and polyols under pressure

Page 7 - WARNINGS:

Dow Building Solutions2.6 IngestionIf swallowed, give large amounts of liquids. DO NOT induce vomiting. Seek medical attention.2.7 Removal of Cured

Page 8 - INSTAFLO

Dow Building SolutionsSection 3System InstallationNOTE: Dry nitrogen is used for pressurizing the Refill System and is not supplied. It may be obtaine

Page 9 - Anti-crossover Nozzles

Dow Building Solutions b) Attach the B side (blue) hose to the B side ball valve and make sure to keep the ball valve in the upward position

Page 10 - Introduction

Dow Building Solutions 9. Connect an in-line on-off valve to the other end of each chemical hose. Verify that the arrow on each valve points aw

Page 11 - System Information

Dow Building Solutions5. Turn the right regulator stem clockwise to the proper pressure setting of the “B” tank (120160 psi – Do not go over 2

Page 12

FROTHPAK™ Refill System Installation ...A1 Nitrogen Regulator Assembly...

Page 13 - Dow Building Solutions

Dow Building Solutions c) Now set the A and B side regulators to their initial pressure. Turn the handle clockwise to increase the pressu

Page 14 - Section 2

Dow Building SolutionsThis chart is for the cone and fan type nozzles. Other specialty nozzles may have different elapsed paused times.2. To replace

Page 15

Dow Building Solutions5. Let the foam cure (a minute or two) Look for an even tan color foam. Watch to see that it rises 3 or 4 times the origina

Page 16 - Section 3

Dow Building SolutionsShut-down Procedure1. Remove the used nozzle by pushing down on the nozzle ejector.2. Apply petroleum jelly to the face of

Page 17 - 3.2 Tank Positioning

Dow Building Solutions3. Verify that the nitrogen cylinder pressure using the center gauge of the nitrogen regulator assembly. The system WILL

Page 18 - Section 4

Dow Building Solutions5. When ready for this, be sure the tank valves are closed on the empty tanks. Bleed off any pressure in the lines by pullin

Page 19 - 4.2 Calibration Instructions

Dow Building Solutions11. Reconnect the “A” on-off valve to the filter of the new “A” tank. Tighten with an adjustable wrench.12. Remove the filt

Page 20

Dow Building Solutions9.4 System Pressurization1. Open the nitrogen bottle valve by turning the knob on top of the cylinder counter-clockwise. If

Page 21 - Section 5

Dow Building Solutions3. Dispense chemicals in an appropriate container and examine the chemical streams. If the streams are equal, the probl

Page 22 - Section 6

Dow Building Solutions25. Re-open the on-off valve located near the filter and allow the chemical to flow in an appropriate container. If the chemi

Page 23 - Section 8

Section 5: INSTAFLO™ Gun Operation...13 5.1 Spraying ...

Page 24 - Section 9

Dow Building SolutionsSection 12Ratios and Output*Using cone type nozzle with chemicals at 75°F (24°C). Do not increase pressure over 225psi. PRV set

Page 25 - 9.1 “A” Tank Change-over

Dow Building SolutionsSection 15Tank Heating15.1 UsageIn places where the FROTHPAK™ Refill System is used where the ambient temperature is below 65°F

Page 26 - 9.3 Tank Return

Dow Building SolutionsThis control effectively regulates heating mantles, tapes and cords. Minitrol may also be used for small furnaces or ovens, hot

Page 27 - Section 10

Dow Building Solutions unheated hoses. The only difference here is to make sure whenever checking the flow or purging an Arctic Pak hose make

Page 28

Dow Building SolutionsSection 17 WarrantyThe Dow Chemical Company warrants only that the product shall meet its specifications. This warranty is in lie

Page 29 - Section 11

Dow Building SolutionsNOTES27

Page 30 - Section 14

In the U.S.The Dow Chemical Company Dow Building Solutions1605 Joseph Drive, 200 Larkin CenterMidland, Michigan 48674Technical Information: 1-866

Page 31 - Section 15

Dow Building SolutionsINSTAFLO™GunIn-line On-offBall ValvesOn-off SwivelBall ValvesAnti-crossover Nozzle30 Ft. Double nut Chemical Hoses8 In. HosesP

Page 32 - Section 16

Dow Building Solutions“A” Tank“B” TankChemicalFilterNitrogen HosesNitrogen Intake TankValvesTank ValvesChemicalFilterProtective Plug: Remove and savef

Page 33 - Isocyanate Hose:

Dow Building SolutionsNitrogen Regulator AssemblyPressure GaugeNitrogen CylinderPressure Gauge“A” Tank“B” Pressure Regulator“A” Tank Nitrogen Hose(mar

Page 34 - Section 17

Dow Building SolutionsPressure Gauge“B” Tank“B” Pressure Regulator“B” Tank Nitrogen Hose (mark hose ends with yellow & blue electrical tape)Plas

Page 35

INSTAFLO™ GunSafetyTriggerAnti-crossoverNozzleNozzle EjectorA3

Page 36

Dow Building Solutions(See page 3 for part numbers)Anti-crossover NozzlesFan Caulking Cone Pour CalibrationNozzle Opening Nozzle Opening Nozzle Openin

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